Quality improvements and cost reduction go hand-in-hand. Poor quality that results in scrap, rework, giveaway (overfilling), and even recalls, is costing manufacturers billions of dollars each year. SPC is a scientific, proven methodology for driving down these costs by proactively monitoring quality in real-time, allowing you to prevent problems before defects occur.
ProFicient is the world’s leading real-time SPC software solution to deliver these results. It gives you the right data at the right time to improve quality and save your company thousands or even millions of dollars a year.
We recently conducted a survey of our customers to quantify the results of using ProFicient SPC software. Hundreds of customers responded with documented savings in several key metrics including scrap, rework, defects, cycle time, overtime, warranty claims, MRB/sorting, holds, escapes, data collection, reporting and recalls.
The average results are as follows:
- 12.7% Weekly Scrap Reduction
- 14.3% Man-hour Rework Reduction
- 14.1% Overtime Reduction
- 12.9% Defect Cost Reduction
- 13.6% Cycle Time Reduction
- 14.1% Warranty Claim Reduction
- 11.5% MRB/Sorting Reduction
- 12.5% Holds Reduction
- 10.7% Escapes Reduction
- 14.4% Data Collection Time Reduction
- 17.1% Report Time Reduction